The technical team of Qingdao Jabetter recently visited a client's factory and successfully addressed production process fluctuations in SPC micro-foam co-extrusion boards caused by a stabilizer change. While the client had only switched the stabilizer while keeping other raw materials unchanged, new challenges emerged, including production instability and rough cell structure.

Core Issue: Compatibility Conflict Between Old and New Systems
The client's original process was designed based on traditional stabilizers. After switching to Jabetter's high-performance calcium-zinc stabilizer, although long-term cost-saving advantages were evident, differences in processing temperature and lubrication balance between the two systems led to short-term issues such as extrusion fluctuations, uneven cell structure, and surface defects.

Solution: Precise Process Adjustment
Jabetter engineers implemented targeted adjustment strategies:

1. Optimized Temperature Settings: Adjusted temperature zones based on the new stabilizer's characteristics to identify the optimal foaming window.

2. Fine-Tuned Lubrication Ratios: Optimized the balance between internal and external lubrication on the existing foundation.

3. Stabilized Process Parameters: Coordinated main engine speed and feeding ratios to ensure continuous and stable production.

Achieved Results: Dual Improvement in Quality and Cost
After adjustments, production quickly regained stability:

• Uniform and dense cell structure, completely eliminating rough pores.

• Increased production efficiency and reduced overall costs.

• Enhanced process adaptability and minimized production fluctuations.

Case Value

This service demonstrates that upgrading to eco-friendly materials requires corresponding process adaptation. Jabetter not only provides high-quality stabilizers but also ensures clients achieve smooth technological transformation and genuinely realize cost reduction and efficiency improvement through professional debugging services.

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#PVC_stabilizer #PVC_foaming_agent#PVC_processing_aid#WPC_additive#PVC_lubricant#Chemicals#Chemical_auxiliary_agent#PVC#PVC_additives
#PVC_stabilizer #PVC_foaming_agent#PVC_processing_aid#WPC_additive#PVC_lubricant#Chemicals#Chemical_auxiliary_agent#PVC#PVC_additives